In this post I’m going to discuss the little things that didn’t really have enough content for a post in itself. One of these items are the heels of the shoes. The first thing I did for the feet after we cast the shoe covers in foam latex, is trim the excess foam off, and have Mario make the seams disappear- we’ll cover seaming shortly. Then, I glued the covers to the shoe using the same rubber cement we used to make the paint. After that, I grabbed some two part epoxy clay (we used Magic Sculpt) and sculpted out the heels.
Now, the Magic Sculpt didn’t take the rubber cement paint very well, so we had to paint them with acrylic paint. Continue reading
Finally, after you’ve molded your parts, sculpted your pieces, and cast your molds, you can cast them in your material! We used foam latex, so that’s what this tutorial is for.
To bake foam latex, you need an oven that you do not cook food in, that will go as low as 160 degrees Fahrenheit. It must also be able to fit your molds into the oven, which is why we built a huge one, to fit our body mold in there. You also definitely need a scale that measures in grams. Continue reading
So I’ve already covered how to make a fiberglass mold, these are just tips about how we went about doing the body mold.
If you are making a body suit, or making a mold of something just as large, then have at LEAST one other person who knows what they’re doing with fiberglass working with you, but try to get more people to help. The more people who are making the mold, the quicker it will be done. Mario and I worked two 17 hour days, only stopping for quick meals, to get the body suit finished.
Make sure to have proper ventilation, and wear gloves and masks. If your suit has a lot of detail, it’s crucial to do a layer of gel coat. We used clear gel coat to help us see any air bubbles. I covered all of this in the previously mentioned post on molds. We had some issues with the gel coat sliding, thin layers are better than thick, trust in the material. It’s better to do two or three layers of thin gel coat, than one thick layer. Make sure to read the directions on the can for multiple coats, because it’s specific on timing.
Oh, another important note, when you clean out the clay from the body form, make sure to put it in a bucket, and measure it so that you know the amount of foam latex you’ll need for the suit. Also, work quickly but also take your time with laying the fiberglass, so that there aren’t any air bubbles, or messiness.
As always, let us know about any questions or concerns. Happy crafting!
This tutorial is to go along with my Queen of Blades tutorial series, but can be used for any fiberglass molds! It also covers silicone molds really quickly, since you can use the same clay wall to make a silicone mold. I’ll cover stone molds next!
The absolute first thing you need to do after research and gathering your materials is make your body cast. If you are lucky enough to have the exact dimensions of a mannequin, you’re welcome to use that as what you sculpt on for your body, but you need to make sure that mannequin has the exact height, weight, and measurements of your body. A few inches off, and the body suit will not fit you correctly. Also make sure that it’s not going to melt if you stick in into a 100 something degree oven.
We did my body cast before we did everything else, because if we couldn’t do the body cast, then we couldn’t do the costume. I went by this tutorial and I suggest you do the same, but here are some things you need to keep in mind:
Cover the floor where you are doing this. I used two tarps from the hardware store. Continue reading